Designers and Integrators of
Custom Control Solutions
Other Services
Platform Migration/Conversion
PCS has experience in the conversion of legacy equipment to their newer product lines. Additionally, PCS has experience in the conversion of one product manufacturer to another.
Mitsubishi Migration
K/A-PLC to Q-PLC
F-PLC to FX-PLC
GOT-800/900 to GOT-1000/2000
MR-J2 Servo to MR-J3/J4 Servo
FR‐A/E/F-500 VFD to FR‐A/D/E/F-700 VFD
Allen Bradley Migration
PLC-5/SLC-500 to ControlLogix/GuardLogix/CompactLogix
Panelview (500/600/1000/1200/1400e) to Panelview Plus (400/600/700/1000/1250/1500)
1336 VFD to PowerFlex VFD
Allen Bradley to Mitsubishi Conversion
PLC-5 to Q-PLC
Panelview to GOT1000
Mitsubishi to Allen Bradley Conversion
A-PLC to ControlLogix
Cognex
In-Sight 1000 to In-Sight 5000/7000
Retrofitting
PCS has experience in retrofitting legacy hardware produced oversees to American Safety and Industrial Machinery Standards.
Researching material to determine if they have been approved by a Nationally Recognized Testing Laboratory (NRTL).
Reviewing machinery construction and operation to identify areas that do not meet NFPA standards or applicable Safety (OSHA, ANSI, etc.) standards.
Identifying and correcting installations that do not meet the UL508 standards that cover industrial control panels.
Converting hard copy electrical drawings to the AutoCad electronic format.
Control Room Operations
PCS Control Room Operators perform countless amounts of critical tasks related to day-to-day Plant Operations.
Monitor centralized informational displays (SCADA/HMI) for equipment status/issues plant-wide.
Monitor status for all types of machines, ovens, air supply houses, RCO/RTO, etc.
Monitor production & maintenance two-way radios for any requests.
Inform production & maintenance personnel of critical status or problem areas.
Start and Stop production equipment throughout the shift.
Monitor production counts and downtime.
Monitor video cameras of critical production areas for equipment related issues.
Monitor and track any special, show and launch production vehicles.
Maintain records of scrap units in accordance with GIS regulations & rebuild process thru FTPC.
Maintain vehicle production scheduling and constraints.
Monitor material handling part shortages.
Maintain EBC broadcast reprints, HOCR reprints and VIN plate re-punch.
Set clocks for start/stop times.
Update daily shift status and round-by-round reports.
Email and SMS status reports to Management at key times throughout the day.